Experience

A DFSS Green Belt Certified Aerospace Engineer with extensive experience in application development, CAE, automation, and fatigue damage analysis. Strong expertise in Python, C++, and advanced engineering tools. Proven track record in developing innovative solutions and achieving significant cost savings.

Education

Masters of Technology in Aerospace Engineering
- Indian Institute of Technology, Bombay (IIT Bombay): Jun'18
Bachelors of Engineering in Aero-Mechanical Stream
- The Aeronautical Society of India : Jun'14

Certification

Design for Six Sigma (DFSS) Green Belt Certified, Eaton : Sep'22
Diploma in CATIA with A+ Grade, IMS CADD : Feb'16
Certification in FEA using ANSYS, Udemy : Dec'19
Artificial Intelligence with Machine Learning using Python at IIT Bombay : Dec'19
C++ Sololearn certification : Apr'19

Professional Experience

Senior Analyst, Application Development, An MNC
Global IT Design and Modeling, CAD and FEA : May'24 -
Key Responsibilities and Achievements:
- Added Durability Thermal and Durability Reinforcement post processing tools to Briskgen3(BG3), DEW.
  The above module is used for thermal and reinforcement post processing and further save the data and post process images to AWS using SQL.

Aerospace CAE Engineer, Eaton India Innovation Center, Pune
Reports to Manager of Manager, Center of Excellence, Aerospace, CDE : Mar'20-May'24
Key Responsibilities and Achievements:
- Filtration Analysis Bot (fab): Automated entire FEA process from CAD upload to report generation
  Developed the Filtration Analysis Bot (fab), a web-based automation tool saving $60K annually by reducing the FEA process from 7 days to 3 hours per simulation, automating CAD upload, geometry simplification, meshing, analysis, and report generation using Python, Ansys, HTML, Bootstrap, Flask, and VBA, eliminating the need for Ansys licenses and installations.
- Design for Six Sigma (DFSS) Green Belt Certification for Runner Design on 24-inch LDSD Test POD: Engineered a 24-inch large diameter seal, optimizing contact pressure to reduce wear, achieving a 45lb weight target, setting a benchmark for future designs, and earning the Design for Six Sigma Green Belt award.
- Outstanding Technological Achievement Award at Eaton: Spearheaded tooling fixture simulation project, accurately predicting a three-lobe deformation pattern with close alignment to observed deformations in manufactured parts, earning the prestigious E-Star and OTA award.
- Disclosure on Smart Filters: Innovative Filtration Enhancement Idea Conceptualized a filtration improvement concept using accelerometers for predictive maintenance predicting bearing axis offset to enhance system optimization and efficiency, and formalized it as an official disclosure.
- Python-Based Methodology for Fatigue Damage Calculation Using Surface Profile in V280 AM Swivel Bolt Using surface profile, predicted fatigue life and co-related with FEA and experimental results.

Product Engineer, Siemens Digital Industry, Pune
C++ Developer, NX Design Team, PLM : July'18 – Feb'20
Key Responsibilities and Achievements:
- Developed NX Sheet Metal Feature: Implemented Non-Symmetric Edge Rip feature in NX Sheet-Metal (CAD Software) as an individual project using C++ technology.
- Autotest Remastering Automation: Automated Autotest Remastering as an individual project in Hackathon – 2019, utilizing Python technology.
- Constraint Solver: Designed Constraint Solver as part of a team project in Hackathon-2018, utilizing Java technology.
- Air Traffic Control Simulator: Created Air Traffic Control Simulator as part of a team project in Codathon-2018, using Java

Additional Technical Experience

Structural Health Monitoring of Multilayer Multi Material Thick Composite Laminates Using Guided Wave Technique
M.Tech Dissertation : July'17 - Jun'18
- Analyzed guided wave dispersion in thick materials using FEA simulations in ANSYS and COMSOL, conducted non-destructive Lamb wave tests with PZT, CRT, and Laser Doppler Vibrometer, and proposed a damage extent index based on identified damage.
Divergence Analysis of XB-47 Bomber Aeroplan : Dec'16-July'17
- Conducted aeroelastic analysis on XB-47 bomber's swept-back wings during a 3-g pullout at 0.8 Mach and 6 km altitude, using MATLAB's Ritz Energy Method, confirming the absence of wing divergence with a six-term convergence analysis.
Mathematical Modelling of Classical Laminate Theory: Fiber Reinforced Composites Project : July'16-Dec'16
- Used MATLAB to compute and analyze the ultimate strength of n-layer laminate and assess its hygrothermal degradation in strength
Trajectory Simulation of Optus C1 satellite launched by Ariane 5: Space Flight Dynamics Project : Dec'16-July'17
- Conducted trajectory simulation of the Optus C1 satellite launched by Ariane 5, calculating parameters for boosters, core, and second stage to accurately simulate the satellite's path as part of the Space Flight Dynamics Project.
Systems Engineering Principles Project : July'16-Dec'16
- Carried out MBSE simulation for a Waste Management Model for IIT Bombay using the Papyrus SYSML package.

Teaching Experience

Physics Faculty: IIT JEE (Mushtifund Aryaan, Panaji & Madgaon, Goa): Feb'15-Apr'16
- Mentored IIT JEE aspirants with many students successfully admitted to prestigious IITs such as IIT Bombay and IIT Delhi.

Achieved 100% results in these subjects for the first time in the institution's history despite the language barrier (Tamil).

Physics Faculty at various places like New Delhi, Chennai, Mumbai: July'07-Dec'13
- Taught Physics to IIT JEE aspirants, consistently helping students achieve top ranks and admissions to premier IITs.

Internship

Indian Institute of Technology Bombay
- On Job Training: Sizing and Fabrication of Spherical Aerostat : Sep'14–May'15
- Internship- Design and Sizing of Inflatable Unmanned Aircraft :July-Sep'14
- Fabrication of 50 Glider Kits: twin vertical tail gliders with tapered fuselage and swept back wing : Feb-Mar'17
- Boeing Aeromodelling: In Zephyr 2015 held at IIT Bombay, Designed and Flown R/C Plane : Dec'15
The Aeronautical Society of India
- Study of Various Types of Wind Tunnels : Dec'13
- Structural Engineering Training at Tagore Engineering College, Chennai : Sep-Nov'13
- Workshop Training at Metadyne Industries, Adityapur, Jamshedpur :Jun-July'09